No Assembly Required.
The Composite Structures Problem
Slow Production Cycle
Traditional process requires complex tooling and jigs to manage multi-part, multi-step assemblies with extensive manual alignment, slows down throughput. The design and manufacturing cycles never synchronize.
Large BOM
Traditional composite builds rely on multi-part fabrication creating compounding structural risks, manufacturing bottlenecks. Resulting fasteners and adhesive joints in the final assembly also introduce structural weakness.
High Costs
Extensive manual alignment, multi-step process needs highly-specialized labor skills, along with high upfront tooling requirements makes scaling up production financially unsustainable, or leads to expensive prices.
The OneCore Solution
Our patent-pending methodology integrates design optimization with at-scale manufacturing
Higher Production Rates
Our manufacturing logic enables complex composite laminate substructures to be formed in a single-draw operation, along with co-bonding assemblies for higher throughput.
Monolithic Unitized Structures
Our design logic integrates multi-part substructures into a single unit with FEA-based analysis and optimization based on design constraints while maintaining design freedom.
Generative Designs
The design-manufacturing symbiosis in our platform translate organic, generative designs into manufacturable units seamlessly, without requiring exotic materials or methods.
Scaling Composite Architectures
Aircraft Substructures
OneCore can replace internal substructures such as rib-spar assemblies for wings, bulkhead-stringer assemblies for fuselage with monolithic frames while maintaining the OML.
Drone Frames
Monolithic fixed-wing UAV & unibody multi-rotor drone frames optimized for reduced weight, higher payload, longer endurance while increasing production rates at lower costs.
Marine & Recreation Vehicles
OneCore structures enables lighter, faster surface & underwater vehicles, replacing complex inner-core foam construction that require tedious sanding and shaping.
Robotics
OneCore unlocks ultra-lightweight, high-stiffness composite frames and structural endoskeletons optimized for payload capacity and cycle velocity as opposed to metallic parts.